Products and services

MECHANICAL DESIGN

To fully support a constantly evolving market, we have decided, over the years, to invest in the development of the mechanical design sector.

Today the design staff, thanks to 3D Solid Modeling Software Systems, is able to support the customer with:
— Project and assembly drawings;
– Exploded views and finite element calculations;
– Construction drawings;
– Feasibility studies, checks and tests.

Mechanical design is integrated with electrical, electronic, electromechanical and fluid dynamic engineering requirements.
Our Group designs and implements:
– Complete systems, both supporting structures and lifting devices,
– Automatisms,
– Complex assemblings of various kinds,
– Turnkey systems.

We provide in addition to the designs implemented, the related documentation of EC certification – Conformity with the 2006/42/EC Machinery Directive.

PROCESSING OF SHEET METAL

Pr Carpenteria was born as a company dealing with the processing and assembling of sheet metal, however the company, over the years, has expanded its business to other machinings to complete the activity of the Group.

The cutting and sheet preparation departments include:
– Automated laser cutting system with loading and unloading cell;
– Multifunctional punching machines; – Press-brakes department;
– Punching and shaping systems for medium production volumes

The strength of the department is the laser automation system, which gives us the opportunity to pre-manufacture, cut, carry the sheet metal parts and sort them according to their purchase orders. Using the software for production management (MRP), all the other phases of the sheet metal machining process can be easily integrated.

The production line of sheet metal cutting and forming can process sheet metal parts (both on large scale and small quantities).
The basic idea of the productive process is to combine flexibility and productivity, both of them essential requirements of the industrial sheet metal production. This connection is made possible by the modular structure of the CAM integrated systems and the MRP software, which connects all the phases of the productive process.

CARPENTRY AND ASSEMBLY

The machinings and the realization of medium-light and medium-heavy steel metal works are performed in a Department equipped with turning and milling Centres for the preparation of the Carpentries to be assembled.

Moreover the department is equipped with:
– Working centres dedicated to the preparation of steel metal work in production, in order to facilitate and speed up the assembling phases
– Automated programmable self-learning robotic welding centres
– Nr. 12 manual spot-welding stations for welding preparation and MIG/MAG/TIG semi-automatic welding stations.
– Qualified staff with relevant welding licences and qualified welding procedures.

MANUFACTURE OF GEARS

The group has an almost 40-year experience in the manufacture of precision gears. The production covers different typologies of gears:
– gears with internal/external toothing,
– with straight or helicoidal teeth,
– realized with gear shaper or hobbing machine

Application sectors range from the realization of reduction gears for precision mechanics to the application for the energy sector, Oil & Gas and the machine tools industry sector.

TURNKEY SYSTEMS REALIZATION

The search and development for new applications is a key point in the sector of construction of systems and mechanical automations. To propose themselves in the design and in the realization of customized turnkey systems, the companies of the Group, based on the customers’ needs, use complex technologies for the design and development of production processes, with a particular focus on the construction and procurement of components and materials.
Testing procedures, conformity and quality certifications complete the realization of the systems.

LARGE ASSEMBLIES

For various sectors which require structures of large dimensions and of considerable capacity, we have realized components and parts of systems:
Oil & Gas sector: mud tanks and dog houses for lifting systems.
Transport sector: carts for special transport of spools of marine cable and forklift trucks for intermodal transport.
Industrial machinery sector: parts of structures and stamping machines
Machine tool industry: complete groups ready for the in-line installation.

For example, as an integration of the range of assemblies we mention the following:
– Mobile lifting systems
– Mobile cranes
– Systems for the assembling of components on automatic paint line, automotive sector.

The systems, of various sizes and typologies, are delivered to the customers already tested and properly packed up, ready for shipment and accompanied by the certification of materials. Furthermore the company grants, over time, the management of the traceability of origin.